Energy saving insulation sleeve for injection molding machine barrel achieves a win-win situation of energy consumption and quality control

Industry:Plastic injection molding
Facing challenges:
The customer owns multiple large injection molding machines, and the surface heat loss of their barrels is severe, resulting in:

1. High energy consumption:The heating coil continues to work to compensate for heat dissipation, resulting in high electricity expenses.

2. Temperature fluctuations:The airflow in the workshop environment leads to unstable temperature of the gun barrel, affecting the melting state of the plastic, resulting in defects such as material flowers and dents in the product, and the yield rate needs to be improved.

3. Poor working environment:The high temperature emitted by the exposed barrel makes the workshop environment extremely hot in summer, affecting employee comfort and safety production.

Our solution:
Tailored for itFull coverage cannon barrel energy-saving insulation sleeveThe set adopts:

• High temperature resistant lining:Effective resistance to barrel surface up to 300 ° C; The long-term operating temperature of C.

• Efficient insulation layer:Stacking multiple layers of insulation materials greatly suppresses thermal radiation and convective heat dissipation.

• Convenient opening and closing design:Adopting high-temperature resistant buckles or straps for easy and quick installation and disassembly, without affecting daily maintenance, cleaning, or replacement of heating coils.

Implementation effect:
After installing our cannon barrel insulation cover, the customer received immediate returns:

• Significant energy conservation and consumption reduction:After calculation,The average power consumption of a single device's heating coil is reduced by 25% -30%It is expected that the investment cost will be recovered within 6 months.

• Improving product quality:The temperature curve of the barrel is smoother, and the plastic plasticization is more uniform,The product defect rate has decreased by about 15%The surface glossiness and size consistency have been significantly improved.

• Optimize workshop environment:The temperature difference between the surface of the barrel and the environment has decreased, and the temperature in the production area has significantly decreased, creating a safer and more comfortable working environment for employees.