core strengths
1. Significant energy conservation and consumption reduction
By using advanced insulation materials and precise design, our insulation sleeves can effectively reduce the heat loss of components such as injection molding machine barrels and heating rings. Through actual testing, the average power saving rate can reach 20% -60%, with a maximum of around 40%. Taking an 80 ton injection molding machine as an example, it can save about 20000-50000 yuan in electricity costs annually, and the investment return period is as short as about 6 months.
2. Excellent temperature stability
The insulation sleeve tightly adheres to the key components of the injection molding machine, effectively suppressing surface temperature fluctuations and controlling the temperature of the material cylinder within a more precise range. This not only helps to improve the plasticization quality of the melt and reduce the scrap rate, but also significantly enhances the dimensional accuracy and mechanical properties of the final product.
3. Improve the working environment
After installing the insulation cover, the surface temperature of the injection molding machine can be controlled within 45 ℃, significantly reducing the ambient temperature in the workshop. According to calculations, for every 1 ℃ decrease in workshop temperature, air conditioning energy consumption can be reduced by 8% -10%, creating a more comfortable and safe working environment for employees.
4. Customized design, perfect adaptation
We provide professional manufacturer customization services and can tailor the most suitable insulation cover according to the specific size and structure of different brands and models of injection molding machines. Whether it is the material barrel, heating mold, extruder heating ring or pipeline valve, seamless coverage can be achieved to ensure the best insulation effect.
Technical parameters
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parameter item
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technical indicators
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Remark
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product thickness
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10～100mm
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Customizable according to needs
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Temperature tolerance range
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-70℃～1000℃
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Suitable for various high-temperature environments
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material density
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100～128kg\/m³
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High density structure effectively delays thermal penetration
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thermal conductivity
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0.018～0.034（W\/m·K）
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Extremely low thermal conductivity ensures excellent insulation performance
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surface temperature
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≤ 45 ℃ (at an ambient temperature of 25 ℃)
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Significant improvement in operating environment
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High quality materials, safe and environmentally friendly
We use new PTFE environmental protection materials, aluminum silicate fiber, aerogel and other high-performance thermal insulation materials. The products are asbestos free, pollution-free, and have the advantages of high temperature resistance, non-conductive, acid and alkali resistance, corrosion resistance, etc. All products comply with EU Reach and RoHS environmental certifications, and have passed ISO9001 quality management system certification to ensure product quality and environmental performance.
Scope of application
Widely used in various types of injection molding machines, extruders, blow molding machines, and other equipment where insulation is required for parts such as material barrels, heating rings, molds, pipelines, valves, etc.
Customize now and embark on a new chapter of energy conservation!
Choosing our injection molding machine high-efficiency energy-saving insulation sleeve is not only choosing a product, but also choosing a complete energy-saving solution. Contact us immediately to obtain exclusive customized solutions and jointly move towards the era of efficient and environmentally friendly intelligent manufacturing!