1、 Product Overview
This product adopts advanced multi-layer composite insulation structure and high-temperature resistant and flame-retardant materials, combined with 3D surveying and digital cutting technology, which can perfectly fit various irregular equipment surfaces and eliminate; Insulation blind spot;. Its greatest innovation lies in; Detachable” Design, using industrial grade Velcro, high-temperature resistant straps, D-rings or metal buckles and other fasteners, to achieve quick installation and disassembly without the need for professional personnel or special tools, supporting repeated use, and enabling enterprises to achieve refined energy management and response; Dual carbon; Ideal choice for the target.
2、 Core advantages
1. Excellent thermal insulation performance
High performance insulation cores such as aerogel, high silica fiber and ceramic fiber are used, with extremely low thermal conductivity, which can effectively block heat loss or cold loss. Under high temperature conditions, it can significantly reduce the surface temperature of equipment, improve the workshop working environment, and prevent operators from getting burned; Under low temperature conditions, it can prevent equipment from condensing and freezing, ensuring stable process temperature.
2. Flexible customization and compatibility with different shapes
Provide solutions for complex pipeline networks and equipment forms in industrial sites; One machine the first mock examination” Customized services. Whether it's small instrument valves, large reactors, or steam turbines, they can all be customized. Compared to traditional insulation materials that have a cutting loss rate of up to 30% on irregular components, customized insulation sleeves can reduce material loss to less than 5% and achieve precise wrapping.
3. Convenient disassembly and reuse
The product adopts modular design and is equipped with high temperature resistant Velcro, stainless steel straps or buckles and other quick connectors. During daily inspections, maintenance, or cleaning of equipment, ordinary workers can complete disassembly and assembly within minutes without stopping production. The disassembled insulation sleeve can be restored to its original state, with a high reuse rate, greatly reducing the material and labor costs for secondary insulation.
4. Excellent physical and chemical stability
The surface material is usually silicone coated glass fiber cloth, polytetrafluoroethylene (PTFE) composite cloth, etc., which has excellent waterproof, oil proof, anti-corrosion, anti-aging and flame retardant properties. Capable of withstanding acidic and alkaline environments, ultraviolet radiation, and harsh weather conditions, suitable for various harsh industrial environments indoors and outdoors.
5. Significant energy-saving and consumption reducing benefits
By reducing thermal\/cooling energy losses, the operating load of energy equipment such as boilers and refrigeration units can be directly reduced. According to calculations, in a typical steam pipeline system, installing removable insulation sleeves can save hundreds to thousands of yuan in energy costs per year for a single valve, and the investment return period is usually within a few months to a year.
3、 Product Structure and Material Description
This product usually adopts a three-layer or multi-layer composite structure to meet the needs of different working conditions:
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Structural hierarchy
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Main functions
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Common materials
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Feature Description
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Surface layer (protective layer)
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Waterproof, oil resistant, anti-corrosion, wear-resistant, flame-retardant
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Silicone coated fiberglass cloth, PTFE composite cloth, aluminum foil fiberglass cloth
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Resistant to external environmental erosion, easy to clean, and possessing good mechanical strength.
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Middle layer (insulation layer)
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Core insulation, blocking heat conduction
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Aerogel blanket, aluminum silicate ceramic fiber blanket, glass fiber cotton, rock wool
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According to the working temperature selection, the thickness can be customized (usually 10mm-100mm), and the thermal conductivity is low.
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Inner layer (contact layer)
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High temperature resistance, tensile resistance, and protective insulation layer
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High silica fiber cloth, stainless steel wire mesh, high temperature resistant fiberglass cloth
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Direct contact with high-temperature equipment requires extremely high temperature resistance and wear resistance to prevent insulation materials from scattering.
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Fastening accessories
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Quick connection, fixed fit
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High temperature resistant Velcro, stainless steel D-ring, high temperature resistant strap, metal buckle
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Ensure that the insulation sleeve is tightly attached to the equipment, prevent thermal bridging effects, and achieve quick disassembly and assembly.
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4、 Core technical parameters
\t• Applicable temperature range: -70 ℃ to+1200 ℃ (varies depending on the material selection)
\t• Thermal conductivity: 0.030 W\/(m· K) -0.045 W\/(m· K) (at room temperature)
\t• Thickness range: 10mm -100mm (can be customized according to insulation requirements)
\t• Flame retardant rating: Class A non combustible (inner and insulation layers), Class B1 non combustible (some surface materials)
\t• Waterproof performance: excellent (surface material has water repellency)
\t• Chemical stability: acid and alkali corrosion resistance, oil stain resistance, aging resistance
\t• Service life: 3-5 years (depending on specific working conditions and disassembly frequency)
5、 Typical application scenarios
Flexible and detachable insulation sleeves are widely used in various fields such as petrochemicals, electricity, metallurgy, food and medicine, HVAC, and new energy, mainly targeting the following equipment:
1. Pipeline accessories: gate valves, globe valves, ball valves, butterfly valves, flanges, tees, elbows, filters, drain valves, etc.
2. Heat exchange and reaction equipment: heat exchangers (plate type, shell and tube type), reaction vessels, vulcanizers, injection molding machine barrels, extruders, etc.
3. Power and rotating equipment: steam turbine, gas turbine, water pump, compressor, exhaust pipe, muffler, etc.
4. Special working condition equipment: food and pharmaceutical equipment that requires regular cleaning, chemical pipelines that require frequent maintenance, and outer insulation of electric tracing systems.
6、 Selection and customization process
To ensure that the insulation cover can perfectly fit your equipment and achieve the best insulation effect, we provide a standardized customized service process:
1. Requirement communication: The customer shall provide the equipment type, working temperature, environmental requirements (such as anti-corrosion and waterproof), and insulation objectives.
2. On site surveying\/drawing confirmation: Engineers go to the site for 3D surveying, or customers provide detailed CAD drawings\/size photos of the equipment.
3. Scheme design: Based on surveying data and working conditions requirements, select appropriate material combinations, and design the structure, thickness, and fastening method of the insulation sleeve.
4. Digital cutting and sewing: CNC cutting equipment is used for precise cutting, and experienced technicians use high-temperature resistant sewing thread for industrial sewing.
5. Installation guidance and delivery: Deliver the product and provide detailed installation diagrams or videos, and provide on-site installation guidance services if necessary.