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This product adopts a multi-layer composite structure design, with the inner layer made of high-temperature resistant insulation material and the outer layer made of waterproof and oil resistant protective fabric, which can effectively lock in heat and reduce heat loss. By installing detachable insulation sleeves, not only can the heating energy consumption of equipment be significantly reduced, but the working environment in the workshop can also be improved. It is an ideal choice for modern injection molding enterprises to achieve energy conservation, emission reduction, cost reduction and efficiency improvement.
core strengths
1. Excellent energy-saving and consumption reducing effect
After installing the insulation cover, it can effectively reduce heat loss by 30% -50%. According to actual cases and related research, the energy saving of the electric heating coil in the injection molding machine barrel can reach 20% -40%, and the overall energy saving can reach 8% -15%. Taking an 80 ton injection molding machine as an example, it can save about 20000 to 50000 yuan in electricity bills annually.
2. Improve product quality and production efficiency
The insulation sleeve can control the temperature fluctuation of the material cylinder within a very small range, improving temperature stability. This stable temperature environment helps to achieve uniform plasticization of plastic raw materials, reduce the defect rate caused by temperature fluctuations, and thus improve the quality and production efficiency of injection molded products.
3. Improve the working environment in the workshop
Effectively blocking heat dissipation and significantly reducing the ambient temperature in the injection molding workshop. This not only improves the comfort level of operators, but also reduces the cooling energy consumption of workshop air conditioning or fans in summer, further saving the operating costs of the enterprise.
4. Extend the service life of equipment
The insulation sleeve reduces the heating frequency and working time of the heating coil, effectively reducing the load on the heating coil, thereby extending the service life of the heating coil and related electrical components, and reducing the maintenance cost of the equipment.
5. Easy to install and maintain
The product adopts quick fixing methods such as magic stickers, buckles, or high-temperature straps, tailored for high fit. It has the characteristics of being detachable, facilitating daily maintenance, cleaning, and upkeep of the equipment, and can be reused with a long service life.
Product Structure and Materials
This product usually adopts a three-layer or multi-layer composite structure to ensure the best insulation and protection effect:
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structural layer
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Common materials
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Features
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Inner layer (contact layer)
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Fiberglass cloth, high silica cloth, ceramic fiber cloth
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Direct contact with high temperature cylinder, with extremely high temperature resistance (up to 1000 ℃), wear resistance and aging resistance.
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Middle layer (insulation layer)
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Aluminum silicate fiber blanket, aerogel blanket, nano microporous thermal insulation material
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The core insulation layer has an extremely low thermal conductivity, effectively blocking heat transfer. Nano aerogel material has higher energy saving rate.
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Outer layer (protective layer)
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Silicone coated fiberglass cloth, PTFE cloth
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Waterproof, oil resistant, stain resistant, acid and alkali resistant, easy to clean, and protect the internal insulation layer from external environmental influences.
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Technical parameters
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parameter name
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Specification
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Applicable Devices
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Material barrels and molds for plastic machinery such as injection molding machines, extruders, blown film machines, granulators, etc
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Temperature resistance range
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-70 ℃~1000 ℃ (configured according to different materials)
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product thickness
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10mm~100mm (can be customized according to customer needs and insulation requirements)
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thermal conductivity
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0.035 W\/(m · K) to 0.045 W\/(m · K) (at room temperature)
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energy saving rate
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Heating coil saves 20% to 40% electricity
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surface temperature
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After installation, the surface temperature can usually drop to around 40 ℃~50 ℃ (depending on the internal temperature and insulation layer thickness)
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service life
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3-5 years (under normal use and maintenance)
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Flame retardant rating
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Class A non-flammable
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Application Areas
Widely used in various plastic processing and related industries:
Automotive parts manufacturing: production of precision injection molded parts.
Electronic appliances: plastic parts for household appliance casings and electronic components.
Medical devices: medical plastic products with high cleanliness requirements.
Daily necessities and packaging: plastic containers, packaging films, etc.
• Pipe profiles: Extrusion production of PVC, PE and other plastic pipes.
customized process
To ensure a perfect fit between the insulation sleeve and your equipment, we offer professional customization services:
1. Requirement communication: Understand the customer's equipment model, working temperature, workshop environment, and special requirements.
2. On site measurement: Professional technicians come to the site or guide customers to measure detailed data such as the size of the material barrel, the position of the heating ring, and the position of the thermocouple hole.
3. Scheme design: Based on measurement data and customer requirements, select appropriate materials and thicknesses, and design insulation sleeve drawings.
4. Precision production: Using CNC cutting and professional sewing equipment to ensure precise dimensions and firm stitching.
5. Installation and commissioning: Guide customers in installation or provide on-site installation services to ensure that the insulation effect meets expectations.
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