It's like a valve; Tailored to measure” It solves the pain points of traditional insulation construction, such as difficulty, non reusability, and inconvenient maintenance, and is an ideal choice for improving energy efficiency, ensuring safety production, and achieving intelligent management.
Core advantages of the product
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Accurate and efficient, energy-saving and consumption reducing
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The insulation layer is continuous and complete, without thermal bridge effect, effectively reducing heat loss by more than 30% and significantly reducing energy costs.
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Excellent cold insulation performance, preventing surface condensation of equipment and ensuring no loss of cooling capacity.
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Easy disassembly and assembly, saving time and effort
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Designed with Velcro, buckles, or quick release straps, a single person can complete installation or disassembly in minutes, greatly reducing downtime for equipment maintenance and repair.
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Durable, safe and reliable
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The outer layer is made of high temperature resistant, anti-corrosion and flame retardant composite fabric (such as silica gel coated glass fiber cloth, PPS, etc.), and the inner layer is made of high-quality insulation core (such as ceramic fiber, glass wool, aerogel felt) to ensure long-term stable use under adverse conditions.
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Effectively reduce surface temperature, prevent personnel burns, and improve work environment safety.
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Customized according to the shape, perfectly fitting
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Based on the precise dimensions and working conditions of your valves, pump bodies, flanges, and other shaped equipment, we provide one-on-one design and manufacturing to ensure a 100% tight fit without any insulation dead corners.
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Environmentally friendly economy, reusable
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Compared with traditional disposable insulation materials, our insulation sleeves can be reused multiple times, have a long service life, and have lower comprehensive usage costs, which is in line with the concept of green environmental protection.
Application Areas
This product is widely used in various industrial fields that have strict requirements for temperature control:
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Power industry:Steam turbine, boiler, steam pipeline valve
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Petrochemical industry:Reactor, cracking furnace, oil and gas pipeline valves
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Pharmaceutical and Food:Fermentation tanks, sterilization cabinets, process pipeline valves (in compliance with hygiene requirements)
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Metallurgical industry:Valves for blast furnace, hot blast stove, and waste heat recovery system
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Central heating:Various valves and equipment in the heating pipeline network
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Shipbuilding:Marine engines, steam system valves
Product Structure and Material Selection
We offer a variety of material combinations to meet different temperature and environmental requirements:
Material Selection
|
component |
Optional materials |
Characteristics and applicable temperature |
|
outer layer |
Silicone coated fiberglass cloth |
High temperature resistance (~650 ℃), waterproof, oil resistant, flame retardant, strong universality |
|
|
PPS (polyphenylene sulfide) fabric |
Excellent chemical corrosion resistance, suitable for corrosive environments (~200 ℃) |
|
|
Fluororubber coated fiberglass cloth |
Excellent weather resistance and flexibility, suitable for outdoor and harsh environments |
|
insulation layer |
Ceramic fiber needle punched blanket |
High temperature resistance (~1260 ℃), low thermal conductivity, A1 level non combustible |
|
|
High density glass wool |
Economical and efficient, with good insulation performance (~450 ℃) |
|
|
Aerogel felt |
Top insulation materialExtremely low thermal conductivity, ultra-thin and lightweight, with half the thickness (~650 ℃) for the same insulation effect |
|
inner layer |
Alkali free glass fiber cloth |
Direct contact with equipment, temperature resistance, fiber detachment prevention |
|
|
Aluminum foil fiberglass cloth |
Enhance heat reflection effect and improve insulation performance |
|
fixture |
Stainless steel buckle\/Velcro |
High strength, corrosion-resistant, easy to adjust and fix |
|
|
Quick opening straps\/zippers |
Suitable for areas that require frequent opening |
Technical parameters
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Applicable temperature range:-150 ℃ to+1000 ℃ (according to material configuration)
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thermal conductivity:0.02 - 0.04 W\/m· K (depending on the insulation core material)
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Temperature stability:The insulation performance degradation rate under long-term use is less than 5%
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Flame retardant grade:A-class non combustible (compliant with national standards)
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service life:Under normal use and maintenance, it can last for 3-8 years
customized process
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Consultation and communication:Provide valve model, size drawings or photos, as well as operating condition information (temperature, medium, environment, etc.).
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Scheme design:Our engineers will design the optimal insulation solution for you and provide product drawings and quotations.
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Confirm production:After both parties confirm the plan, we will arrange for refined production.
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Delivery acceptance:After strict quality inspection, the goods will be shipped and installation guidance will be provided.
Why choose us?
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Professional experience:Ten years of focus and deep understanding of insulation needs in various industries.
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Exquisite craftsmanship:Adopting high-precision cutting and sewing equipment to ensure perfect product details.
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Quality assurance:All raw materials come from well-known suppliers, and each process undergoes strict quality inspection.
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Thoughtful service:Provide one-stop solutions and professional technical support from consultation, design to after-sales.